1 ton series induction melting furnace-songdao induction heating equipment manufacturer
1 ton series induction melting furnace
Author:induction furnace time:2020-03-26 15:21

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1. Equipment type:

This equipment is a new type of energy-saving product of 201 series induction melting furnace . It has the characteristics of fast temperature increase, energy saving and consumption reduction, stable and reliable operation. Each set of equipment includes: 800kw series intermediate frequency power supply, 1T electric furnace, hydraulic pump station, water-cooled cable, cooling water distributor, crucible mold and installation materials, etc.

2. Basic equipment composition

product name

Specifications

unit of measurement

Quantity

Note

Series intermediate frequency power cabinet

KGPS-1000

station

1


Filter capacitor bank

DCMJ1.2-1850S

set

1


Resonant capacitor bank

RFM2.5-2000-0.5S

set

1


Water-cooled cable

400mm2, 3.5-5m 

root

2


Induction coil

1T (700 * 880)

set

1


Steel shell induction furnace body

GW-1

set

1


Tilting mechanism


set

1


Hydraulic station


station

1


Hydraulic operating table


station

1












Main technical parameters of 1 ton induction melting furnace equipment

A. Comprehensive parameters

Serial number

project

Parameter requirements

     1

Equipment form

Induction melting furnace

2

Equipment use

For smelting cast iron, carbon steel, etc.

3

Rated Capacity

1T

4

Full large capacity

1T + 30%

5

Operating temperature

1800 ℃

6

Smelting material

cast iron

7

Tilting method

Steel case: hydraulic control

8

Full tilt angle

95 degrees

9

Working noise

<85dB

10

Furnace structure

Steel shell

11

Outlet method

Side exit

12

Melting rate

1.1T / h

13

Oven temperature

1650 ℃ + 20 ℃

14

Melting power consumption

≤560kW.h / t

B. Electrical parameters:

Serial number

project

parameter

1

Power

800KW / three-phase 1T

2

Number of rectified terms

6 pulses

3

Inverter

SCR series inverter

4

Rated frequency              

Above 500Hz

5

Line voltage 

660V

6    

IF voltage  

3000V

7

Startup success rate     

100%

8

Power factor

Greater than 0.95

9

DC

900A

C. Parameters of heat exchange cooling water system

Serial number

project

parameter

1

Inlet water pressure

0.2-0.4MPa

2

Inlet water temperature

5-35 ℃

3

Water temperature

<55 ℃



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